The MX6 bitch bolt and technical progress

I need a mental health break from macro/money. It's stressing me out too much. Plus, things like the MX6 bitch bolt are just as important in the big scheme of things.

On the rear ("right") side of the V6 engine on a Mazda MX6, next to the firewall, is a small metal bracket. It's about 5" by 3", and has two small solenoids attached to it. There are two very ordinary small bolts on that bracket. The lower bolt screws into the engine block, and the upper bolt screws into the intake manifold.

Those of us who own an MX6, and who do our own repairs, have a special name for that otherwise very ordinary upper bolt. We call it the "bitch bolt". And often, in private, we call it far worse names than that.

Somewhere around 200,000kms, the valve cover gaskets on these engines start to leak. It's no big deal to replace the front valve cover gasket. It takes about an hour, if you take it slow. But you have to remove the intake manifold to get access to the rear valve cover gasket. And you have to remove the bitch bolt to remove the intake manifold.

The first time I removed a bitch bolt (on my old Mazda 626, mechanically the same as the MX6) it took me 3 hours. You can't actually see the bitch bolt. You have to feel for it with your fingertips. It took me a good 10 minutes just to find the thing. You can't get a socket in there, because there's too much stuff in the way. You can't even get a regular box wrench on it, because the bracket has little flanges that get in the way. An open-ended wrench will fit, if you hold it at an angle. But it took me 3 hours because I could only turn it one sixth of a turn at a time. Then I had to remove the wrench, find the bolt again by feel, then move it another sixth. All this while working with my left hand and lying across the engine bay.

Two days ago, I tried and failed to remove the bitch bolt on my MX6. The bolt head got stripped from holding the wrench at an angle. So I removed the lower bolt, took a large prybar, prayed I wouldn't damage anything, and bent the bracket by prying against the alloy block so I could get it past the block when I removed the intake manifold.

All of us who have removed that bolt have asked this question: "Why the F' did F'ing Mazda put that F'ing B'dy bitch bolt there?!" There are so many simple ways it could have been changed. Most of us think the bitch bolt is not even needed anyway. I didn't replace mine. We throw it far away, or destroy it with great ceremony.

I think I know the answer to our question. It's "technical progress". The MX6 bitch bolt exists because of technical progress. Which is sort of paradoxical.

The second generation MX6 was produced for model years 1993 to 1997. By the time they realised that the bitch bolt was a problem, Mazda had moved on to (allegedly) better cars with a different engine. So it was too late to fix it. If the MX6 were still in production, as an essentially unchanged car, they would probably have fixed little things like the bitch bolt.

I'm not talking about "planned obsolescence", or Mazda not caring about their reputation for repair costs. I'm talking about the trade-off between improving the big things and improving all the little things that you only find are wrong by trial-and-error. These are two types of technical progress; and they are in conflict.

I got this idea from an essay I read long ago. It described a very old cottage in Ireland. The cottage was left as it was during a time when technical change was very slow. And it had a dozen nails hammered into the wall near the fireplace. And each nail was in exactly the right place for the pot it held. The house was perfectly adjusted to the available technology. Precisely because that technology changed so slowly, they could get the little stuff exactly right by continued trial and error.

Modern houses, and modern cars, aren't like that old cottage. We have to find somewhere to put the microwave, and it won't be the ideal spot, if the kitchen wasn't built with microwaves in mind. And by the time we fix that problem, microwaves may be obsolete, and we will have to figure out where to put something else.

Changes in the big stuff, even if they are for the better, mean all the little stuff will be worse. If we held all the big stuff constant, and allowed no major technical changes, we could still go on for a few decades, making small improvements, that are obvious once you see them, and making life better. But we never get to that equilibrium of the small stuff. Because the big stuff is changing as fast as we can adjust the small stuff to the big stuff.

We just have to learn to live with bitch bolts, unfortunately.

14 comments

  1. Determinant's avatar
    Determinant · · Reply

    Frances, I think you goofed and logged in as Nick. 😉

  2. jesse's avatar

    That bolt is the derivative of a tight schedule, where serviceability reviews were chucked off the back of the truck.
    Try a ratchet wrench.

  3. Unknown's avatar

    you sure that’s not something mazda put in there to discourage owners from doing their own work? that’s certainly become common with american autos over the past 2 decades…
    ie, dealer mechanics have a special tool designed just to remove the troublesome bolt…

  4. Peter's avatar

    Nick, you seem to have spun my view of the economic world upside down. From my perspective, macro-economics never reaches equilibrium due to price rigidity, unfathomable regulations, speculation, etc. but the micro-world of small markets with competitive producers and discerning consumers seem to reach beautiful solutions.
    Rather than concluding we have to live with small-scale disequilibrium in pursuit of big-scale equilibrium, isn’t a better question “which equilibrium should be pursued?”
    By way of example, would the cottage in Ireland be improved if somebody showed up with a microwave?

  5. Determinant's avatar
    Determinant · · Reply

    And yet another economist realizes free markets aren’t perfect.
    I advise against driving for the next 24 hours, the effects can be intoxicating.

  6. Unknown's avatar

    jesse: one guy said a ratchet wrench worked well for him. Would have to be a very compact one though, to fit in there. I expect I should try and find a set. A guy can never have enough tools!
    rjs: if they wanted to do that, they would have put more special fasteners on the car, not regular bolts. And they would have done it all over.
    Peter: that’s normally my view as well. But there’s a lot of imperfect competition at the micro level. Local monopolies, etc.
    Determinant: What’s it got to do with markets being imperfect? Markets can, under some circumstances, coordinate the plans of many individuals. Markets can’t turn those individuals into geniuses. People will still screw up. Or simply not think of everything.

  7. JL's avatar

    Nice. You could also think of it in terms of social policy or any organisation, that is global design vs. amendements or the process of re-learning the details and re-working the quirks after a big change.

  8. Unknown's avatar

    Nick, great post. I’m thinking about cars v. bicycles, and the way that bicycle parts are standardized and interchangeable, so you can keep on replacing bits of a bicycle and keep it going for years. Is it just that cars are way more complex than bicycles, or is there a choice of technology being made here? I’m thinking, e.g., of PCs or stereos, which have interchangeable somewhat standardized components, v. things manufactured by Apple, which all have unique to Apple components.
    My pet peeve: chargers. Do you have any idea how many chargers we have for computers, cell phones, digital cameras, etc around the house? (The digital camera ones are particularly annoying, there’s at least four just-slightly-different Canon chargers). Why couldn’t those just be standardized and interchangeable?
    Determinant, thanks!

  9. Patrick's avatar

    “Why couldn’t those just be standardized and interchangeable?”
    I’m told by the people who make these decisions where I work that it’s to drive sales. At least they think so. The theory is that if that charger/connector/whatever is non-standard, it’s harder for people to substitute away to a competitor. Also, if something breaks, they have to buy the replacement from you.
    Taking it one step further, in some cases the firm simply decides to not offer replacement parts for sale. If your widget breaks, you have to call and get the guy in the little white van to come to repair the widget. But that might take a week. Or two. Want priority access? Sign a service contract and give us $X dollars a month.
    Ain’t monopolistic “competition” grand? Though I suppose I shouldn’t complain. These shenanigans pay my salary.

  10. Gregory Sokoloff's avatar
    Gregory Sokoloff · · Reply

    Francis, you may soon need to find a new pet peeve because virtually all of the cell phone manufacturers have now standardized on the micro USB connector and charging specification so that you can interchange chargers and even buy a phone without one. By the way, this welcome development came from government pressure, not the market. Here’s the European Commission mandate.

  11. Unknown's avatar

    Gregory – coming to the US January 2012 apparently: http://www.computerworld.com/s/article/9214909/CTIA_chief_Common_cell_phone_power_supply_port_coming_to_U.S..
    So they’ll soon be here, too – which is excellent news.

  12. Unknown's avatar

    I’ve spent a lot of time cursing the people who designed cars (like my old Mini – the radiator cowling screws could only be reached by a trained octopus, and you had to remove the cowling to do almost anything to the car). But there are interesting packages of design – eg Russian design is often excellent – simple, ingenious, but has to work around poor materials and a slapdash attitude to assembly. German design tends to the overcomplicated – stretches the technical limits. Many Japanese things reflect the input of the shop floor, while British things tend to be designed in isolation from it (and are poorer for it). There are, presumably, complex and persistent social structures behind all this. But it doesn’t get the bitch bolts off.

  13. Unknown's avatar

    Nick: Used to have a Mercury Mystique which was a descendant of the 626 via the European Ford Mondeo. Nice handling but bitch bolt a very polite term for what I thought about the head gasket..
    Pdt: During WWII, German tanks were known to be over-engineered and couldn’t be repaired in the field. Same for planes. Reduced markedly front line availability.
    British tanks were british, usually very good concept, akwardly built. Americans were not very good but repaired in a dash. The first 4 crews would get killed but the fifth would get the sole German tank ( the others being at rear maintenance facility). Russians were crude, badly assembled but simple to use and did the job beautifully. Same thing with the AKM assault rifle ( mistakenly known as AK-47). The tolerances are so huge that you can get any amount of mud in it and it still work while the early M-16 would jam by itself and numerous GI in Nam were found dead beside their rifle.

  14. Unknown's avatar

    Yes – a lot of military equipment illustrates the point. I had another thought – any complex industrial product involves lots of planning. the “market” gets to judge only on the totality of the finished product, and design issues may only be a small part of the overall outcome.
    Bit like evolution – if you get eaten it doesn’t matter to you if it’s because of a (genetic) design defect or bad luck or accident. Which is why geneticists think in terms of gene frequency over a population, not in terms of individuals. Which makes market judgement of large-scale industrial production very different from judgement about, for example, the local baker’s loaves of bread.

Leave a comment